Roll-Forming Lines

LPKT SERIES LINE FOR ROUND RAINWATER SYSTEM PIPE PRODUCTION

The line is intended for manufacturing round cross section pipes up to 12 m length. The lineup of our roll-forming lines allows us to produce a wide range of pipes of various diameters from 25 mm to 350 mm.

• Material thickness, mm 0,5 – 0,7
• Coating zinc, polymer
• Coil weight, t 2,0
• Profiling speed, m/min 20
• Profile length, mm 400 – 12000

LPKV SERIES LINE FOR ROUND RAINWATER SYSTEM GUTTER PRODUCTION

The line is intended for manufacturing round cross section gutters. The lineup of our roll-forming lines allows us to produce a wide range of gutters of various types and diameters.

• Material thickness, mm 0,5 – 0,7
• Coating zinc, polymer
• Coil weight, t 2,0
• Profiling speed, m/min 20
• Gutter length, mm 4000

LPPT SERIES LINE FOR RECTANGULAR RAINWATER SYSTEM PIPE PRODUCTION

The line is intended for manufacturing rectangular cross section pipes up to 12 m length. The pipe profile and the connecting lock may vary. To get maximum results, we recommend that you provide a drawing of the required pipe profile.

• Material thickness, mm 0,5
• Coating zinc, polymer
• Coil weight, t 2,0
• Profiling speed, m/min 16
• Profile length, mm 400 – 12000

LPZH SERIES LINE FOR RECTANGULAR RAINWATER SYSTEM GUTTER PRODUCTION

The line is intended for manufacturing rectangular cross section gutters. The lineup of our roll-forming lines allows us to produce a wide range of gutters of various types.

• Material thickness, mm 0,5 – 0,7
• Coating zinc, polymer
• Coil weight, t 2,5
• Profiling speed, m/min 20
• Gutter length, mm 4000

LPS SERIES ROLL-FORMING LINES

Various configurations of equipment allow us to produce a variety of profiles with and without perforation. The design of the equipment may provide installation of flying scissors to achieve optimal output.

• Material thickness, mm 0.5 – 0.7
• Material width, mm 80 – 350 (450)
• Maximum profiling speed, m/min 50

STAMPING TOOLS FOR RAINWATER SYSTEM ELEMENTS

For the production of rainwater system elements, AMTengineering has designed a whole range of technological processes and equipment. At the moment we have mastered a large range of stamping tools for the production of rainwater system elements.

PRODUCT: Gutter
EQUIPMENT: Roll-forming line for round/rectangular rainwater system gutter production

PRODUCT: Pipe bend
EQUIPMENT: Crank press**, Feed roller, Blank cutting die, Hydraulic press**, Set of dies, Pipe bend assembly machine

PRODUCT: Drain funnel
EQUIPMENT: Crank press**, Feed roller, Blank cutting die, Hydraulic press**, Set of dies, Pipe bend assembly machine

PRODUCT: Pipe
EQUIPMENT: Roll-forming line for round/rectangular rainwater system pipe production, including the pipe end crimping device, Ø89 … Ø200 mm.

PRODUCT: Gutter holder
EQUIPMENT:
Option 1 (it is made from a strip of 4 mm, capacity: 5-8 pcs/min): Crank press**, Set of dies, Option 2 (it is made from a strip of 0,5-0,8 mm, capacity: 6-8 pcs/min):

• Performance A
  • Decoiler
  • Rollforming machine
  • Bending die
• Performance B
  • Decoiler
  • Multi-position bending die
  • Special hydraulic press

Option 3 (it is made from a strip of 4 mm, capacity: 20-30 pcs/min): Multi-position automatic complex

PRODUCT: Gutter connector
EQUIPMENT: Crank press**, Feed roller, Sequential operations die

PRODUCT: Right angle of the gutter
EQUIPMENT: Hydraulic press **, Set of dies

PRODUCT: Left angle of the gutter
EQUIPMNET: Hydraulic press **, Set of dies

PRODUCT: Gutter stub
EQUIPMENT: Crank press**, Feed roller, Sequential operations die

PRODUCT: Pipe holder on screws
EQUIPMENT: Crank press **, Set of dies, Contact welding machine for welding the screw and the strap, Strap and shell assembly die (with rivets)

PRODUCT: Pipe holder on feet
EQUIPMENT: Crank press **, Set of die

**Is not supplied. The performance of the rainwater system elements may differ. To get maximum results, be sure to include drawings of the products

LPP SERIES ROLL-FORMING LINES

• Material thickness, mm 0,6 – 1,2
• Material width, mm 700 – 1250
• Profile length, mm 400 – 3000
• Throughput, m/min 6 – 8 (with one forming stamp)
• Throughput, m/min 10 – 12 (with two forming stamps)
• Installed capacity 60 – 75

The line consists of:

• decoiler;
• roll feeding device;
• hydraulic press with one (two or more) forming stamp;
• roll-forming mill;
• cutting scissors or bending-and cutting unit;
• hydraulic equipment;
• pneumatic equipment;
• electrical equipment;
• control system.

MGKT SERIES BENDING MACHINE

Bending Machine MGКT series is designed for the production of corrugated round pipe bend with the required bending radius.

• Bending angle, degree 45 – 70
• Coating zinc, polymer
• Throughput 250
• Size of the product 80×80 – 120×100

Per customer request it is possible to manufacture machines with interchangeable tools for bending rectangular pipes of various diameters.

LPSHR SERIES ROLL-FORMING LINES

• Material thickness, mm 0,5 – 0,8
• Coil weight, t 0,6
• Coating Zinc
• Profiling speed, m/min 50
• Profile length, mm 500-3000

High rigidity of the roll-forming machine in combination with the system of flying scissors allows it to work at a speed of 50 m/min.

PIPE BEND ASSEMBLAGE MACHINE

• Cycle time, sec 15 – 20
• Billet coating zinc, polymer
• Installed capacity, kW 7,5

The machine is designed to complete stages of the technological rain water system assembly process. Pre-stamped and prepared pipe bend elements are placed into the machine where they are finally shaped after completing all operations.

The machine consists of:

• assembly and shaping machinery;
• control system;
• hydraulic equipment;
• electrical equipment.

LPKP SERIES ROLL-FORMING LINES

• Material thickness, mm 0,7 – 1,5
• Coil weight, t 2 max
• Coating zinc
• Profiling speed, m/min 30
• Profile length, mm 500 – 3000

Field of application – mainly in construction.

The line consists of:

• decoiler;
• roll-forming mill;
• cutting scissors or bending-and cutting unit;
• receiving table.

PIPE FUNNEL ASSEMBLAGE MACHINE

• Cycle time, sec 15 – 20
• Billet coating zinc, polymer
• Installed capacity, kW 7.5

The machine is designed to complete stages of the technological rain water system assembly process. Pre-stamped and prepared elements of the funnel are placed into the machine where they are finally shaped after completing all operations.

The machine consists of:

• assembly and shaping machinery;
• control system;
• hydraulic equipment;
• electrical equipment.

LPA SERIES ROLL-FORMING LINES

• Material thickness, mm 0,5 –2,0
• Coil weight, t 1,7
• Coating Zinc
• Profiling speed, m/min 50
• Profile length, mm 500-6000

The LPA series roll-forming lines are intended for manufacturing various reinforcing profiles (with or without perforations, or knurling). High rigidity of the roll-forming machine in combination with the system of flying scissors allows it to work at a speed of 50 m/min.

ROLL-FORMING LINE FOR GUTTER HOLDER STRIP PRODUCTION

• Material thickness, mm 0,6 – 0,8
• Material width, mm 80 – 200
• Maximum profiling speed, m/min 30
• Installed capacity, kW 30

The equipment is intended for production of a gutter holder from a strip of sheet material. The line used in combination with stamping equipment makes it possible to produce the required gutter holder.

LPEK SERIES ROLL-FORMING LINE

The line is intended for manufacturing roof elements such as “wind board”, “angle”, “ridge”, etc.

• Material width, mm 0,5 – 0,7
• Coating zinc, polymer
• Coil weight, t 2.0
• Profiling speed, m/min 25
• Profile length, mm 000 – 3000

LPKM SERIES ROLL-FORMING LINE

The line is intended for manufacturing roof elements such as “round ridge”, which are used together with the roof type “metal tile” of various shapes.

• Material width, mm 0,5 – 0,7
• Coating zinc, polymer
• Coil weight, t 2.0
• Profiling speed, m/min 5
• Profile length, mm 2000 – 3000

LPRF SERIES ROLL-FORMING LINE

The LPRF Series roll-forming line is designed to manufacture products with width up to 1600 mm, thickness up to 3 mm, and the height of the corrugations up to 250 mm. The line capacity with the panel length of 10 m and a thickness of 1.5 mm is 800 kg /h.

• Material thickness, mm up to 3,0
• Maximum material width, mm 1600
• Maximum corrugation height, mm 250
• Maximum profiling speed, m/min 40

The LPRF series roll-forming line is designed to produce unique types of profiles used in frameless construction, large-span buildings (warehouses, buildings)

KG1600 BENDING COMPLEX

The KG1600 bending complexes are intended for flexible bending of steel panels up to 1600 mm in width with the necessary curve radius.

The KG1600 bending complex is designed for manufacturing of finely segmented roll-formed steel panels up to 5000mm in length which are used in construction of grain storage, silo towers, bins with width up to 1600 mm. The line capacity with the panel length of 5000 mm and a thickness of 1.5 mm is 400 kg /h.

ROLL-FORMING LINES

SUSPENDED CEILINGS AND PARTITIONS (STUD AND TRACK) PROFILES

Main technical data

• Material thickness range, mm: 0,4-0,6
• Coil weight range, ton: 2-5
• Working speed range, m/min: 0-120
• Ready product length, m: 3-4
• Additional equipment: automatic stacker and packets strapping systems

CORRUGATED ROOF PROFILES

Main technical data

• Material thickness range, mm: 0,4-1,5
• Coil weight range, ton: 8 / 10 / 15 / 20
• Working speed range, m/min:
  • 0-40 with Start/Stop profile cutting mode (with material moving stop during the cutting process)
  • 0-70 with Flying shear profile cutting mode (material non-stop during the cutting process)
• Working speed range, m/min: 0-60
• Ready product length, m: 1,5 /6 / 8 / 12 / 14 / 18 / 24
• Ready profiles height, mm:
  • Trapezoidal section: 8/10/17/20/25/35/40/44/50/60/75/85/90/114/127/135/144/150/165
  • Sinusoidal section: 15/18/27/42
• Automatic profile stacker into the packet is included into the delivery
• One line can be used for production of several profiles as it is equipped with several sets of cassettes, with stations, shafts, and rolls installed on them. Cassettes are changed with the help of a crane. The time necessary for profile changing is 45 minutes

Purlin type of profiles

Main technical data

• Profiles types:
  • C – profiles
  • Z – profiles
  • U – profiles
  • Sigma – profiles
  • V – type
• Profiles dimensions:
  • Width, mm: 140 – 400
  • Height, mm: 60 – 110
• Material thickness range, mm: 1,5-4
• Coil weight range, ton: 8 / 10 / 15 / 20
• Working speed range, m/min: 0-35
• Ready product length, m: 1,5 /6 / 8 / 12 / 14 / 18 / 24
• Automatic profile stacker into the packet is included into the delivery
• Delivered lines can be:
  • With manual adjustments
  • Duplex types with automatic profile dimensions adjustment

Road barriers

Main technical data

• Profiles types:
  • Standard Two Waves
  • Standard Three waves
  • Others, per customer’s drawings
• Profiles dimensions:
  • Width, mm: 300 or 500 / High [mm]: 85 – 90
  • Others, per customer’s drawings
• Material thickness range, mm: 2/3/4
• Coil weight range, ton: 8 / 10 / 15 / 20
• Working speed range, pcs/min: 3-4
• Ready product length, m: 1,5 – 12
• Automatic profiles stacker into the packet is included into the delivery

Vineyard poles

Main technical data

• Profile types: depending on customer’s drawings. The Manufacturer offers 5 different types of poles.
• Profiles dimensions:
  • Width, mm: 50 or 150
  • Height, mm: 40 – 80
  • Others, per customer’s drawings
• Material thickness range, mm: 1,2-2
• Coil weight range, ton: 2 – 5
• Working speed range, m/min: up to 20
• Ready product length, m: 2,5 – 4

Grain storage silos

Special equipment for producing 5 different profiles suitable for grain storage silos assembling

• Profiles types:
  • For silos roof
  • For silos walls
  • For silos inside smaller and bigger columns
  • For silos outside columns
  • Others, per customer’s drawings
• Profile dimensions:
  • Width, mm: depending of drawings
  • Height, mm: depending of drawings
  • Others, per customer’s drawings
• Material thickness range, mm: 1,5-4,5
• Coil weight range, ton 8 / 10 / 15 / 20
• Working speed range, pcs/min: 3-4
• Ready product length, m: 1,5 – 12
• PLC-controlled device for punching the necessary holes and adjusting all rolls positions is including in the delivery
• Machine for bending silos wall profiles to the necessary radius is included in the delivery

Reinforcing profiles for PVC windows systems

Main technical data

• Profile types: depending on customer’s drawings of the required system. Those profiles can to be closed or open types.
• Profile dimensions: any type depending on customer’s drawings.
• Material thickness range, mm: 1,0-2,0
• Coil weight range, ton: 2 – 5
• Working speed range, m/min 40 with flying shear
• Ready product length, m: 2,5 – 6

Façade panels lines

Main technical data

• Profile types: depending of customer’s drawings of the required system
• Profile dimensions:
  • Min-Max widths, mm: 310 – 600
  • Min-Max lengths, mm: 700 – 6000
  • Min-Max depths, mm: 24 – 40
  • Others, per customer requirements and drawings.
• Material thickness range, mm: 0,5-1,5
• Coil weight range, ton: 5/8/10
• Working speed range, pcs/min 3-10 depend of panel
• PLC-controlled device for pre-punching and pre-notching of initial material is included in the delivery
• Panel dimensions may be changed by using a duplex-type roll forming machine with automatic profile dimensions adjustment.

Special types of line for profiles from thin materials

Main technical data

• Profile types: mostly used in the building industry for floor and wall leveling
• Profiles dimensions:
  • Min-Max widths, mm: 30-40
  • Length, mm: 3000
  • Min-Max depths, mm: 6 – 10
  • Others, per customer requirements and drawings.
• Material thickness range, mm: 0,30-0,35
• Coil weight range, ton: 2-3
• Working speed range, m/min: 120 with flying shear and rotary punching system.

HAT types of profiles

Main technical data

• Profile types: depending of customer’s drawings of the required system
• Profiles dimensions:
  • Min-Max widths, mm: 50 – 80
  • Min-Max lengths, mm: 1000 – 6000
  • Min-Max depths, mm: 25 – 45
  • Others, per customer requirements and drawings.
• Material thickness range, mm: 0,6-1,2
• Coil weight range, ton: 3-5
• Working speed range, m/min: 60 with flying shear

Swallowtail type of profiles

Main technical data

• Profile types: special corrugated types of profiles for floor preparing. They are used as permanent formwork in the building industry.
• Profile dimensions:
  • Min-Max widths, mm: 630
  • Min-Max lengths, mm: 1000 – 6000
  • Min-Max depths, mm: 16
  • Others, per customer requirements and drawings
• Material thickness range, mm: 0,6-0,7
• Coil weight range, ton: 8/10
• Working speed range, m/min: 25 with start/stop shearing

Corrugated sheets for bonded floors

Technology description: The floor consists of a profiled sheet onto which a layer of concrete is poured. The sheet is bonded to the concrete by means of mouldings on the sheet which stop the concrete from slipping horizontally and being detaching vertically. When the concrete is poured and until it has reached an appropriate level of hardening (stage 1), the weight of the concrete, the personnel and equipment used is borne by the sheet alone. Once the concrete has hardened (stage 2), the sheet and the concrete form a unified whole with all the characteristics of traditional reinforced concrete, where the sheet, after having performed the function of formwork, acts as a metal reinforcement. Appropriate crop ends must be provided to absorb the negative moments.

Main technical data

• Profile types: SB55 and SB75.
• They are using as permanent formwork in building industry.
• Profile dimensions:
  • Min-Max widths, mm: SB55 – 680mm
  • Min-Max widths, mm: SB75 – 808mm
  • Min-Max lengths, mm: 1000 – 6000
  • Min-Max depths, mm: 55 / 75
  • Others, per customer requirements or drawings
• Material thickness range, mm: 0,7-1,5
• Coil weight range, ton: 8/10/15
• Working speed range, m/min: 25 with start/stop shearing